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Bronze Casting Process Explained

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5. Spruing the Wax Model

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To create channels for molten bronze, wax rods called sprues are attached to the wax model. They will create pathways for the metal to flow and for gases to escape.

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1. Creating the Original Model

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An artist creates an original sculpture using a malleable material like clay, wax, or another medium. This model details the exact form and texture of the final cast.

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2. Making the Mold

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A mold is made from the original model. Silicone rubber or plaster is commonly used to make a negative imprint that will capture the fine details of the sculpture.

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4. Wax Chasing

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Any imperfections in the wax copy are corrected in the wax chasing phase. Artists may use heated metal tools to refine the details and repair seams or other blemishes.

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3. Pouring the Wax

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Hot, liquid wax is poured into the mold's cavity. Once cooled, this creates a solid wax copy of the original model which is removed from the mold.

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9. Removing the Shell

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After the bronze has cooled and solidified, the ceramic shell is carefully chipped away. Any remaining parts of the shell are removed through sandblasting.

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8. Pouring the Bronze

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Molten bronze is poured into the hollow cavity of the ceramic shell. Once cooled, the bronze takes the shape of the original model.

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6. Applying the Slurry

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The wax model is dipped into a ceramic slurry, then coated with fine sand and stucco. The process is repeated until a thick shell is formed around the model.

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10. Metal Chasing and Patination

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The final touches are made to the bronze sculpture. Metal chasing involves smoothing out imperfections and redefining details. Patination is applied to achieve the desired coloration and surface finish.

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7. Burnout and Melting the Wax

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The ceramic shell-coated wax model is heated in a kiln. This hardens the shell and melts the wax out, leaving a hollow cavity.

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