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Design for Assembly Guidelines

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Design for Ease of Fabrication

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Simplifying the fabrication process of parts ensures that they can be easily and accurately manufactured, which reduces waste and increases throughput.

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Facilitate Automation

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Designing products with automation in mind can significantly increase throughput and consistency, by making it possible to use robots and automated machinery effectively.

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Minimize Part Count

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Reducing the number of parts in a product can lower assembly time, decrease costs, and simplify inventory management, ultimately improving manufacturing efficiency.

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Eliminate Adjustments

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Designing products that do not require adjustments during or after assembly reduces production variability and increases the reliability of the manufacturing process.

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Emphasize Testability

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Creating a design that is easy to test can ensure product quality and help identify manufacturing problems early, reducing waste and ensuring that finished goods meet specifications.

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Design for Part Symmetry

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Creating parts that are symmetrical or using poka-yoke techniques can help in preventing assembly errors, making the process faster and reducing defect rates.

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Use Standard Components

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Incorporating standard parts in design can lead to cost reductions due to mass production, ease of sourcing, and reduced need for specialized tools or processes.

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Minimize Handling and Orientation

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Designing parts that require minimal handling and orientation during assembly speeds up the process and eliminates potential bottlenecks, enhancing manufacturing efficiency.

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Enable Modular Assembly

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Using modular design allows for parallel assembly processes, which can shorten production time and make maintenance easier, thus increasing overall efficiency.

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