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Industrial Mixing Techniques

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Crystallization

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Purpose: To induce the formation of crystals from a solution & Equipment Used: Crystallizers, cooling jackets

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Milling

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Purpose: To grind and disperse particles in a liquid medium & Equipment Used: Bead mills, ball mills

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Washing and Rinsing

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Purpose: To remove impurities or chemicals from a substrate & Equipment Used: Wash tanks, spray nozzles

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Heat Transfer

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Purpose: To facilitate or enhance the transfer of heat & Equipment Used: Jacketed vessels, coils, scrapers

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Solvent Extraction

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Purpose: To separate components based on solubility & Equipment Used: Extraction vessels, mixers

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Powder Mixing

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Purpose: To create a homogenous mix of powdered materials & Equipment Used: Powder mixers, tumble blenders

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Leaching

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Purpose: To extract soluble substances from solids by solvent action & Equipment Used: Leaching tanks, agitators

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Homogenization

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Purpose: To reduce particle size and distribute particles uniformly & Equipment Used: High-pressure homogenizers, ultrasonic mixers

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Absorption

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Purpose: To transfer a gaseous component to a liquid phase & Equipment Used: Absorption towers, packed columns

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Amalgamation

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Purpose: To combine mercury with another metal & Equipment Used: Amalgamators, mixing bowls

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Agitation

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Purpose: To maintain homogeneous mixtures & Equipment Used: Agitators, impellers

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Solid Suspension

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Purpose: To keep solid particles suspended in a liquid & Equipment Used: Stirred tanks, agitators

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Mixing Sensible Liquids

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Purpose: To combine liquids that don't undergo a chemical change upon mixing & Equipment Used: Static mixers, pipeline mixers

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Blending

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Purpose: To create a uniform mixture of two miscible liquids & Equipment Used: Blenders, ribbon blenders

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Emulsification

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Purpose: To combine two immiscible liquids & Equipment Used: High shear mixers, colloid mills

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Gas Dispersion

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Purpose: To disperse gas bubbles throughout a liquid & Equipment Used: Gas spargers, impellers

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Dissolving Solids

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Purpose: To dissolve solid materials into a liquid solvent & Equipment Used: Solvent mixers, tank mixers

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Fermentation

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Purpose: To create biochemical products through microbial culture & Equipment Used: Bioreactors, spargers

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Suspension Polymerization

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Purpose: To produce polymer beads from monomers & Equipment Used: Polymerization reactors, agitators

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Dissolved Air Flotation

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Purpose: To remove suspended particulates from water & Equipment Used: Flotation tanks, air injection systems

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