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Methods Engineering Concepts

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Value Stream Mapping

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A lean manufacturing tool used for analyzing the current state and designing a future state for the series of events that take a product from its beginning through to the customer. It helps identify waste and streamline production.

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Motion Study

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The systematic study of the human motions used to perform an operation, with the aim of improving work efficiency by eliminating unnecessary movements. It's often used in assembly line work.

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Time Study

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A method used to determine the time taken by a qualified worker to perform a task at a defined level of performance. It's used to establish standard times for work processes.

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Ergonomics

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The study of how people interact with their work environment, with the goal of improving comfort, efficiency, safety, and productivity. Used in workplace design and product design.

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Work Sampling

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A statistical technique that estimates how much time is spent on different work elements, based on random samples of worker activities. It's typically used when it's impractical to perform continuous observations.

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Line Balancing

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The process of assigning tasks to workstations so that all have approximately equal time requirements. It's used to reduce waiting times and bottlenecks, maximizing production efficiency.

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Flow Process Chart

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A graphical representation that details all the steps involved in a process, showing how tasks, materials, and information flow through various operations. It's used for process analysis and redesign.

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Facilities Layout Planning

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The process of designing and arranging the physical configuration of departments, workstations, equipment, and services within a facility to optimize performance. It's used in factory setups and office environments.

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Method Analysis

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The systematic recording and critical examination of existing and proposed ways of doing work, as a means of developing and applying easier and more effective methods. It's used in process improvement.

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Standard Operating Procedures (SOPs)

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A set of step-by-step instructions compiled by an organization to help workers carry out complex routine operations. SOPs aim to achieve efficiency, quality output, and uniformity of performance.

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