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Types of Manufacturing Layouts

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Fixed Position Layout

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Advantages: Ideal for large or heavy products, reduces product movement. Disadvantages: Inefficient use of space, high-skilled labor required, challenging to supervise.

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Flexible Manufacturing System (FMS)

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Advantages: High flexibility for product changes, improved machine utilization, reduced labor force requirement. Disadvantages: High initial investment, complex operations and maintenance, could be over-engineered for simpler tasks.

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Mixed-Model Layout

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Advantages: Can handle varied customer demands, remains productive with diverse product lines, supports customization. Disadvantages: Complex scheduling and balancing, inventory management challenge, requires highly skilled workers.

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Process-Oriented Layout

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Advantages: Flexible for different product types, Utilizes general-purpose equipment. Disadvantages: High material handling cost, complex scheduling needed, can result in increased WIP inventory.

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Product-Oriented Layout

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Advantages: High production efficiency, easy supervision, low material handling cost. Disadvantages: Low flexibility for product mix changes, high cost of downtime, significant investment in specialized equipment.

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Cellular Layout

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Advantages: Reduces setup time, enhanced product quality, better human relations. Disadvantages: Requires careful planning, not suitable for large product ranges, can have redundant equipment.

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