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Statistical Process Control (SPC) Indicators

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Run Chart

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Displays observed data in a time sequence. It is used to identify trends or patterns over time and is measured by plotting individual data points in the order in which they occur.

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Process Performance (Pp)

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Measures the ability of an entire process to produce output that meets specifications. It is calculated using the formula Pp=USLLSL6σPp = \frac{USL - LSL}{6\sigma}, where σ\sigma represents the overall process variation.

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Histogram

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Displays the distribution of a set of continuous data, providing a visual interpretation of numerical data by indicating the number of data points that lie within a range of values. It is measured by dividing the data into classes or bins and counting the number of observations in each bin.

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Pareto Chart

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Prioritizes the most significant factors in a set of data. It is measured by calculating the frequency of defects or issues and representing them in descending order on a bar chart, often accompanied by a cumulative line graph.

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Scatter Diagram

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Examines the relationship between two variables. It is measured by plotting pairs of numerical data, with one variable on each axis, to look for a relationship or correlation between them.

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Process Performance Index (Ppk)

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Assesses process performance considering both the process variation and the process mean's shift from the target specification. It is calculated similarly to Cpk but using overall standard deviation, represented as Ppk=min(USLμ3σ,μLSL3σ)Ppk = min(\frac{USL - \mu}{3\sigma}, \frac{\mu - LSL}{3\sigma}).

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Process Capability Index (Cpk)

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Evaluates the capability of a process to produce output within specified limits. It is measured as the minimum of two calculations, one for each side of the mean, represented as Cpk=min(USLμ3σ,μLSL3σ)Cpk = min(\frac{USL - \mu}{3\sigma}, \frac{\mu - LSL}{3\sigma}) where μ\mu is the process mean, σ\sigma is the process standard deviation, and USL/LSL are the upper/lower spec limits.

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Cause and Effect Diagram

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Identifies many possible causes for an effect or problem and sorts ideas into useful categories. It is a visual tool that categorizes potential reasons for defects or issues, typically laid out resembling a fishbone.

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Control Chart

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Used to plot data over time and identify any signs of unusual behavior within the process, notifying if a process is in or out of control. It measures the stability of the process.

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