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Metallurgical Terms and Definitions

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Ore

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A natural, solid material from which a metal or valuable mineral can be profitably extracted.

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Froth Flotation

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A process for selectively separating hydrophobic materials from hydrophilic ones, used in mineral processing.

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Matte

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A molten mixture of sulfides formed as an intermediate product in the smelting of sulfide ores for their metal content.

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Liberation

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The process of crushing and grinding ore to the point where each mineral grain is freed from one another.

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Concentrate

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A refined ore after the ore beneficiation process, containing a high percentage of the valuable metal.

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Autoclave

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A pressure vessel used in the extraction of metals through high-pressure oxidation (hydrometallurgy).

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Magnetic Separation

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Method of separating magnetic materials from non-magnetic ones using a magnetic gradient.

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Conditioning

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In mineral processing, the preparation of pulp material to enhance the effectiveness of subsequent treatments such as flotation.

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Strip Mining

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A form of surface mining that involves the removal of surface soil and rock to mine the mineral deposits near the surface.

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Grade

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The concentration of a valuable mineral or metal within ore, expressed as grams per tonne or as a percentage.

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Gravity Concentration

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A process of separating minerals of different specific gravity by their relative movement in response to gravity and other forces.

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Spiral Concentration

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A method of gravity concentration in which a slurry of mixed particles is fed into the top of a spiral channel and flows downward, separating particles by density and size as they tumble.

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Mineral Processing

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The practice of processing ores to separate valuable minerals from waste materials, improving the mineral concentration of the ore.

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Carbon In Pulp (CIP)

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A method used in the gold mining industry to separate gold from ore using activated carbon to absorb gold cyanide complex.

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Heap Leaching

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An industrial mining process used to extract precious metals from ore by a series of chemical reactions that absorb specific minerals and then re-separate them after their division from other earth materials.

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Hydrometallurgy

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The branch of metallurgy that processes metals through aqueous solutions to recover metals from their ores, concentrates or recycled materials.

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Comminution

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The process of reducing the size of particles in a material to a finer grind, mainly used in the mineral processing industry.

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Bioleaching

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The extraction of metals from their ores through the use of living organisms.

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Retorting

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The process of heating materials in a vessel to high temperatures to bring about a chemical change, typically used in metal refining and hydrocarbons processing.

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Gangue

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Worthless minerals or rock that occur alongside ore within a vein or deposit.

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Cyanidation

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A hydrometallurgical process that extracts gold from ore with a cyanide solution.

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Carbon In Leach (CIL)

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A simultaneous leach and absorption process that introduces activated carbon directly into the cyanide leach solution to recover gold.

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Sintering

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The process of compacting and forming a solid mass of material by heat or pressure without melting it to the point of liquefaction.

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Slag

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The glass-like by-product left over after a desired metal has been separated from raw ore during the smelting process.

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Refining

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The process of removing impurities or unwanted elements from a material, especially in the context of metal production.

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Specific Gravity

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The ratio of the density of a substance to the density of a reference substance (typically water at 4°C).

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Jigging

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A gravity concentration process that separates particles of different densities by oscillating water in a vertical motion.

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Refractory Ore

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Ore that contains gold or other metals that are not recoverable by standard milling and/or chemical processes due to the presence of physical or chemical impediments.

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Electrowinning

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A process in which metal ions are reduced to the metal from a solution by passing an electric current through it.

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Roasting

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A metallurgical process that involves heating ore in the presence of excess air or oxygen to remove volatile impurities such as arsenic and sulfur.

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Stope

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An excavation in a mine from which ore is, or has been, extracted.

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Pyrometallurgy

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The branch of metallurgy involving the treatment of ores and metal at high temperatures.

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Tailings

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Residue left over after the process of separating the valuable fraction from the uneconomic portion of an ore.

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Anode

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The positive electrode in an electrochemical cell, which donates electrons and undergoes oxidation during electrolysis.

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Dross

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Scum formed on the surface of molten metal due to the oxidation of impurities during smelting or refining.

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Flotation Reagent

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Chemicals used in the froth flotation process to aid in the separation of minerals.

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Reduction

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The removal of oxygen from a compound, usually by the addition of hydrogen or the removal of oxygen, widely used in metal extraction.

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Cathode

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The negative electrode in an electrochemical cell, which accepts electrons and undergoes reduction.

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Smelting

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A process of applying heat to ore in order to extract a base metal, often using a furnace.

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Blast Furnace

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An industrial installation in which iron ore is reduced to iron using coke, limestone, and air, in a continuous high-temperature process.

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