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Poultry Processing Steps

12

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Scalding

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Procedure: Immersing the birds in hot water. Purpose: Softens the feathers to facilitate easier plucking.

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Grading

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Procedure: Assessing the quality and size of the carcass. Purpose: To classify carcasses for sale based on consumer and market standards.

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Freezing

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Procedure: Lowering the temperature to freezing levels. Purpose: For preservation and to extend the product's marketable life.

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Stunning

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Procedure: Application of electrical current or controlled atmosphere to render the birds unconscious. Purpose: Ensures humane treatment and prevents birds from feeling pain during slaughter.

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De-feathering

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Procedure: Mechanical removal of feathers from the birds. Purpose: Preparation for evisceration and further processing.

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Cut-Up and Deboning

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Procedure: Segmentation of the carcass into specific cuts and removal of bones. Purpose: To prepare portion sizes suitable for packaging and sale.

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Portioning

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Procedure: Dividing the meat into specific and uniform portion sizes. Purpose: To meet consumer preferences and packaging requirements.

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Evisceration

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Procedure: Removal of internal organs from the bird. Purpose: To prevent microbial contamination and to prepare the carcass for grading and further processing.

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Washing

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Procedure: Spraying the carcass with water or immersing it in a chilling tank. Purpose: To reduce microbial load and to remove remaining feathers and debris.

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Storage and Distribution

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Procedure: Keeping the poultry in a controlled environment before it is distributed. Purpose: To maintain quality and safety until it reaches the consumer.

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Packaging

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Procedure: Wrapping the poultry in individual packages. Purpose: To protect the meat from contamination and to extend shelf life.

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Chilling

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Procedure: Reducing the temperature of the bird by immersing in chilled water or using air chilling systems. Purpose: To inhibit microbial growth and to ensure food safety.

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