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Apparel Quality Control

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Needle Inspection

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Needle inspection is a quality control process that involves examining the sewing needles to prevent damage to the fabric, such as snags or holes, and to ensure smooth seam construction.

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Pattern Matching

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Pattern matching ensures that the design or pattern on the fabric aligns across seams and components. Precise pattern matching is important for a professional look.

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Finishing Defects

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Finishing defects refer to issues that arise during the final stages of manufacturing, such as improper pressing, incorrect labeling, or poor packaging, which can impact the marketability of the apparel.

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Quality Audit

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A quality audit is a systematic examination of the quality system and processes in garment production to ensure compliance with company or industry standards.

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Fabric Weight

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Fabric weight refers to the mass per unit area of the fabric, typically expressed in grams per square meter (GSM). It is an important factor in fabric quality and influences the drape, feel, and warmth of a garment.

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Colorfastness

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Colorfastness is the resistance of a fabric to change in its color characteristics or to transfer its colorants to adjacent materials. This attribute is crucial for maintaining the appearance of the product after washing or exposure to light.

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AQL (Acceptable Quality Level)

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AQL is a statistical measurement of the maximum number of defective items considered acceptable in a random sample of an order. It helps set an acceptable error threshold.

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Spec Sheet

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A spec sheet is a detailed document that includes all the specifications for the production of a garment, such as measurements, materials, and construction details. It serves as a blueprint for the manufacturing process.

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Seam Strength

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Seam strength is the maximum stress that a seam can withstand before it breaks. It's vital for ensuring the durability and longevity of the apparel.

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Grading

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Grading is the process of scaling a pattern to different sizes while maintaining shape, fit, balance, and scale of style details. Accurate grading ensures that garments of all sizes fit according to the size chart.

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Shrinkage

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Shrinkage is the reduction in size of a fabric or garment after laundry. The degree of shrinkage must be controlled to ensure that the clothing still fits post-purchase.

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Tensile Strength

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Tensile strength is the maximum force a fabric can withstand while being stretched before breaking. This is tested to ensure the fabric can endure the stress of normal wear.

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Bursting Strength

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Bursting strength is the force required to rupture a fabric by distending it. This is particularly important for apparel that must withstand a certain level of internal pressure, such as activewear.

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Sewing Defects

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Sewing defects are errors or imperfections in the construction of a garment, such as miss-stitched seams or loose threads, which can impact the appearance and quality of the final product.

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Cutting Defects

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Cutting defects occur during the initial phase of garment production when the fabric is cut according to patterns. Defects can include misaligned cuts or imperfect shapes, which can affect the assembly and fit of the garment.

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Fabric Pilling

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Fabric pilling refers to the formation of small, fibrous balls on the surface of a fabric. It can affect the texture and aesthetics of the apparel, and testing for pilling can help ensure higher quality and customer satisfaction.

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Dimensional Stability

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Dimensional stability is the capacity of fabric to retain its shape during the processes of use and care such as washing and drying. It is important for the longevity and consistent fit of the garment.

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Tolerance

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Tolerance in apparel production refers to the permissible limit of variation in measurements and specifications. It ensures that the garments are functional and fit well.

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Abrasion Resistance

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Abrasion resistance measures how well a fabric can withstand surface wear from rubbing. High abrasion resistance helps the garment to withstand daily wear and tear, maintaining its texture and appearance.

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Drape Test

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The drape test measures how a fabric hangs under its own weight. The test helps in assessing the suitability of the fabric for certain styles of garments.

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